NEW BUILDING

RESIDENTIAL

STRUCTURAL MATERIALS

CONCRETE
 WITH RECLAIMED AGGREGATE
 PRECAST

[Recommendations] [Advantages/Disadvantages] [Comments] [Some data]

Keep track of the advice

RECOMMENDATIONS

Carefully estimate quantities of concrete required on the jobsite; that help to reduce waste and save raw materials and energy.

Utilize concrete's qualities such as fire resistance, thermal mass, and longevity.

Consider precast systems to reduce job site operation and minimize the amount of waste. Modularity simplifies precast production.

Specify fly ash because it is a recycled product that substitutes a portion of a cement, using fly ash environmental impacts are minimize.

Specify recycled aggregate: reduce the amount of material going to the landfill and the mining operations.

FOUNDATIONS:

Ways to reduce the amount of concrete:

- Monolithic foundations minimize the need for concrete because foundation footings need only be 12" deep in most cases. Slabs eliminate the need for floor framing material, as well.

- Frost-protected shallow foundations reduce the amount of concrete used by avoiding deep footings.It uses foundation perimeter insulation that captures heat from the building to prevent frost heaving beneath the structure.

- Canadian Thin Wall technology, which utilized poured concrete walls that are 6" thick instead of the standard 8"

- Fly ash can be used as a pozzolan replacement for 15% to 35% of the cement in the concrete mix by weight, depending on the type of fly ash and the application. Fly ash can also provide part of the fine aggregate needed in the concrete, or act as the binder in concrete masonry units. Fly ash adds strength and durability to the final concrete product.

Simple slab foundations are the most cost-effective option. Using precast concrete panel foundations, saves nearly 75% of the concrete in a typical poured foundation. The only problem with the precast is the transportation. (5)

Typical foundation concrete contains about 15% Portland cement. The Portland cement is produced by cooking limestone, silica and clay in an energy intensive process that is frequently powered by burning hazardous wastes or tires.

- To improve the thermal efficiency of the concrete use autoclaves concrete (ACC); this improves the thermal resistance of an 8" wall up to five times that of concrete alone.

-Use formwork that can be reused or use integrated forming systems that can stay in place as insulation for the finished wall.

 

ADVANTAGES

Concrete has many environmenstal advantages, including durability, longevity, heat storage capability, and chemical inertness.

The raw materials used in cement production are widely available in great quantities.

Exploit concrete thermal mass in walls and floor for passive solar design.

Needs little or no finish or final treatments.

Chemically inert concrete doesn't require paint to achieve a given color; natural -mineral pigments and coloring agents can be added at the mixing to provide a rainbow of options.

Low maintenance.

Can be reused or recycled.

Concrete can be reused with bituminous asphalt as road base materials. can be recycled and reused by crushing into aggregates for new concrete or as fill material for road beds or site works.

Concrete itself is an ideal matrix in which to recycle and encapsulate a wide range of industrial and consumer wastes, such as: fly ash and silica fume. Fly ash can substituted for 15 to 35% of cement.Other industrial waste that can be recycle as aggregate are reground polystyrene from packaging, ground porcelain from recycled plumbing fixtures, glass, plastic, wood and metallic. This is a good way to close the circle.

It is possible to burn waste as a fuel for the cement manufactures.

No risks for the workers. Only during extraction and manufacture of raw materials it is better to take some precaution to protect the skin from the high alkalinity.

Minimal indoor air quality problems.

DISADVANTAGES

All phases of concrete's life cycle have some environmental concerns, such as: land and habitat loss from mining activities, air and water degradation during manufacture and disposal of demolition debris.

Cement is energy intensive to produce.Cement represents only about 9-13% of concrete and accounts for 92% of the total embodied energy (1)

The conversion of the raw materials (limestone, chalk and shale) into cement consumes a large amount of energy due to the high temperature of the kiln (industrial furnace). To reduce the impact it is possible to use high energy wastes such as used scrap tires, motor oils, printing inks, paints, etc.. instead off fossil fuel . Using waste fuel will eventually supply up to 50% of the energy required to manufacture cement.

High emission of CO2 are released into the atmosphere during kilns manufacture, both from fuels burned to make cement and from the chemical reactions in the material itself.

It is not a particularly good insulator (=energy saving) so, use high insulation value concrete.

Disposal of the demolition debris due at the great volume and weight represent more than 50 % of the demolition waste going to the landfill in the US.Waste disposal is still a problem.

 COMMENTS

Require from the contractors to incorporate waste minimization and pollution prevention actions. Minimize off-cutting by careful and precise dimensioning of materials.

Concrete is a rock-like mass with remarkable strength and durability that has been used as an architectural material for almost 2000 years since the Roman times.

Lightweight interlocking foam blocks or panels can be used as permanent concrete form. This require less concrete than ordinary poured foundation. The post and beam systems in particular consume far less concrete. (3) It is important that foam forms are properly braced during pours to avoid concrete leakage.

- Foam forms are derived from petroleum, and foam insulations require a great deal of energy of manufacture. At the present these systems are not able to use recycled foam in their manufacture.

- The bond formed by the foam and concrete fill could make the materials difficult to separate for recycling when the building is demolished or remodeled, although unused scrap from the construction site can often be recycled.

Concrete structural systems still represent a small percentage of the residential market in the US, but offer a viable alternatives to wood framing.

 SOME DATA

Worldwide cement production totaled 1.25 billion tons in 1991, according to the U.S. Bureau of Mines. (5)

The average American home uses nearly 14 tons of concrete in its construction (majority for foundations and slab) (3)

According to the AIA , fuels burned during the manufacture of cement produce approximately 8% of all carbon dioxide emissions worldwide.

 

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